Exhibiting at CMPL Expo 2025

Metatech Process Solution, based in Panvel, India, is a specialized service provider and technical solutions partner catering to the metal casting and foundry industry. The company plays a critical role in the Indian manufacturing value chain by supplying high-performance foundry consumables and offering simulation-driven consulting services for cast product development.

Core Business

Metatech Process Solution operates as a technical distributor and solutions integrator for foundry consumables and process enhancement tools. With a strong focus on grey iron, SG iron, and steel casting processes, the company provides customized support for metallurgical optimization, quality enhancement, and yield improvement.

Product and Service Offerings

Metatech’s solutions are designed to improve casting quality, process reliability, and cost efficiency. Their core offerings include:

• Foundry Consumables

  • Chemical Binders for sand molding and core making
  • Refractory Coatings for mold and core protection
  • Feeders and Filters for directional solidification and slag control
  • Mold/Core Release Agents
  • Metallurgical Additives: Inoculants, FeSiMg, nodularizers

• Specialty Chemicals

  • Silicone-based release agents
  • Functional surfactants for mold coatings
  • Additives and conditioners for foundry sand reuse

• Technical Services

  • Prototyping and sample development
  • Gating and riser design optimization
  • Solidification and porosity simulation services
  • Defect analysis and process troubleshooting for casting rejections

These services are delivered using industry-standard simulation tools and metallurgical testing support, with a focus on first-time-right production strategies.

Specialization and Core USP

The company’s strength lies in its deep metallurgical expertise and its ability to translate simulations into practical, shop-floor-level improvements. Metatech is particularly known for:

• Gating and riser design consulting using 3D simulation tools
• Application engineering support to reduce rejections and casting defects
• Technical partnerships with global consumable brands

This ability to bridge simulation data with physical process adjustments gives it a unique edge in enhancing foundry productivity and quality.

Financials and Scale

Metatech Process Solution operates as a privately owned SME with a niche but influential presence in the western Indian foundry cluster. Estimated turnover ranges between INR 1–3 crore annually, supported by recurring orders from Tier-2 and Tier-3 automotive component foundries, pump manufacturers, and steel cast product makers.

They support more than 30 active foundries across Maharashtra and Gujarat with both consumables and on-site process audits.

Shipment and Export Footprint

The company primarily operates in the domestic Indian market. Its logistics operations are focused on timely supply of perishable and high-performance foundry materials to foundries working with just-in-time production models.

There is no evidence of international exports as of current reporting, although their imported consumables may involve international sourcing.

Target Market

Metatech services the following key customer segments:

• Grey Iron and SG Iron Foundries
• Steel Casting Foundries
• Automotive Component Manufacturers
• Industrial Valve and Pump Foundries

Their clientele includes both jobbing foundries and captive foundry units of OEMs seeking process improvement services.

Capabilities

• In-house metallurgy and foundry process consulting
• Sourcing and supply of premium foundry consumables
• Simulation-based defect prediction and mitigation
• Custom solution formulation for core wash, binders, and coatings

Certifications and Compliance

Although no official certifications were located in the public domain, the company adheres to:

• Indian Foundry Standards (IS)
• Process parameters aligning with ISO 9001-based quality systems (as followed by their clients)

Customer Testimonials

"Metatech’s simulation-based redesign helped reduce our porosity-related rejections by 40%. Their field knowledge is top-notch."
— Foundry Head, Cast Iron Auto Parts Manufacturer, Pune

"Reliable supply chain for binders and coatings with technical support—something rare in this industry."
— Procurement Manager, Medium-scale Foundry, Gujarat

Major Achievements

• Supported over 500+ casting simulations leading to process improvements
• Helped clients reduce rejection rates by 25–50% through optimized feeder and gating systems
• Launched eco-friendly binder alternatives for low-VOC casting environments
• Recognized as a preferred technical partner by several SMEs in the foundry industry cluster

Metatech Process Solution continues to empower Indian foundries with cost-effective, technically robust process enhancements—bridging the gap between theoretical metallurgy and real-world manufacturing challenges.