System Square Inc. is a globally recognized Japanese manufacturer of advanced inspection systems, specializing in the development and production of metal detectors, X-ray inspection systems, and seal inspection solutions for the food, pharmaceutical, and packaging industries. Headquartered in Nagaoka, Japan, the company delivers precision, reliability, and technological innovation through cutting-edge equipment designed to maintain product integrity and ensure safety across industrial processing environments.
Brief History and Core Business
Founded in 1989, System Square Inc. has steadily evolved into a leading force in the inspection technology sector. The company was established with the mission to create accurate, high-performance contaminant detection systems that help manufacturers eliminate risks and uphold the highest standards of quality control.
Over the decades, System Square has focused heavily on R&D, resulting in numerous patented technologies and proprietary algorithms for detecting foreign materials, defective seals, and micro-contaminants. Their products are used in manufacturing lines across Asia, Europe, and North America, offering tailored solutions for small-scale factories to large, automated production facilities.
Product and Service Offerings
System Square’s comprehensive lineup of inspection solutions includes:
Metal Detectors
- High-sensitivity models for dry and wet products
- Dual-frequency detection technology
- Customizable for various conveyor belt sizes and applications
- Suitable for food, pharmaceuticals, cosmetics, and chemicals
X-ray Inspection Systems
- Advanced image processing for high-precision detection
- Detects metal, glass, bone, stones, plastics, and more
- Compatible with boxed, bagged, and bulk products
- Real-time image storage and auto-logging for traceability
X-ray Seal Inspection Systems
- Specialized equipment for checking seal integrity in packaging
- Detects seal wrinkles, product-in-seal, and voids
- Prevents leakage, spoilage, and contamination risks in vacuum or gas-filled packages
Magnetized Metal Detectors
- Exclusive to System Square’s innovation portfolio
- Targets magnetized ferrous metals that standard detectors might miss
- Ideal for processes where metal friction may cause magnetization
Rejectors
- High-speed reject mechanisms (air-blow, pusher, diverter types)
- Integrated with detection systems for efficient line control
- Minimizes false rejections and reduces production waste
Each system is designed for ease of use, minimal maintenance, and integration with existing production environments.
Specialization and Core USP
System Square’s competitive edge is rooted in:
- Japanese Precision Engineering: All machines are designed and manufactured in Japan to exacting standards.
- Innovative Detection Technology: Patented X-ray image analysis and multi-frequency detection algorithms set industry benchmarks for accuracy.
- Industry-Specific Customization: Solutions are tailored for different product types, packaging formats, and line speeds.
- Focus on Hygiene and Compliance: Equipment is designed to meet food safety regulations, including IP66 waterproof models and stainless steel housings for sanitation.
Their systems are widely trusted by global manufacturers seeking consistency, compliance, and enhanced operational efficiency.
Financial and Market Insights
Although private, System Square’s growth trajectory and market presence indicate strong financial performance:
- Estimated Annual Revenue: Between ¥2.5 billion – ¥4.5 billion JPY (~USD 16–30 million)
- Market Coverage: Active in over 30 countries, with sales and service centers across Asia, North America, and Europe
- Top Export Markets: United States, Germany, China, Thailand, South Korea
- R&D Investment: Over 8% of annual revenue is reinvested in technology development
Their sustained growth is driven by increasing regulatory demands for food safety and the global expansion of automated production systems.
Shipment and Deployment Capabilities
- Manufacturing: All equipment is designed and assembled in Nagaoka, Japan
- Deployment: Equipment shipped via international logistics channels with installation and support provided by local distributors or direct engineers
- Lead Time: Custom equipment is delivered in approximately 8–12 weeks, including testing and documentation
System Square also offers pre-installation site assessments and training for operators and maintenance personnel.
Target Market
System Square caters to:
- Food Manufacturers: Ready meals, dairy, snacks, seafood, meat processing
- Pharmaceutical Companies: Tablet, capsule, and powder product lines
- Packaging Firms: Seal quality inspection in vacuum and MAP packaging
- Industrial Processors: Chemical powders, cosmetics, and non-food products requiring contamination control
Clients range from SMEs to multinational corporations requiring stringent quality assurance and traceability.
Capabilities
- Custom Engineering and Integration
- Multilingual Touch Panels and Interfaces
- USB Data Export and Network Integration
- Auto Calibration and Zero-point Adjustment
- Remote Diagnostics and Software Updates
Systems are designed for minimal downtime and easy integration with line-level controls (PLC, SCADA).
Certifications and Compliance
System Square’s equipment complies with multiple international standards:
- ISO 9001 Certified Manufacturing Facility
- CE Marking for European Market
- FDA and USDA Alignment for Food Safety
- HACCP and GFSI-Compatible Design Standards
- IP66 Protection and Sanitary Design Options
Their compliance framework supports export to highly regulated markets such as the EU, Japan, and the U.S.
Customer Testimonials
“System Square’s metal detector outperformed our previous models in both speed and sensitivity. We’ve drastically reduced recall risk.” — QA Manager, European Snack Manufacturer
“Their X-ray seal checker caught product-in-seal issues we didn’t even know we had. It’s become a must-have in our vacuum-packed lines.” — Production Director, Ready Meals Facility, Japan
Major Achievements
- Developed the world’s first Magnetized Metal Detector for unique production risks
- Over 15,000 machines installed globally across food and pharma lines
- Exhibitor at leading trade shows including INTERPACK, FOOMA JAPAN, and PACK EXPO
- Partnered with major OEM integrators to embed System Square technology into turnkey processing lines
System Square Inc. continues to lead with precision, innovation, and commitment to global food and product safety. Through its high-performance inspection systems, the company empowers manufacturers to maintain quality, comply with regulations, and build trust with their customers.