Flexahopper Plastics Ltd. is a Canadian-based manufacturer specializing in the design and production of high-quality plastic tanks and custom rotational molded products. Headquartered in Lethbridge, Alberta, the company has been a recognized leader in the plastics manufacturing sector for over 50 years, with a reputation for innovation, durability, and tailored customer solutions.
Company Overview
Founded in 1967, Flexahopper Plastics Ltd. operates one of the most advanced rotational molding facilities in Western Canada. The company serves a broad spectrum of industries including agriculture, industrial processing, water treatment, and material handling. Their vertically integrated manufacturing approach allows complete control over product quality, design, and delivery timelines.
Product Portfolio
Flexahopper’s product offerings span several core categories:
Liquid Handling Tanks
- Cone Bottom Tanks
- Vertical Cylindrical Tanks
- Low Profile Tanks
These tanks are designed for a wide range of liquid containment needs, meeting industrial and environmental safety standards.
Agricultural Products
- Agri-Hoppers
- Calf Sleds
- Water Troughs
These products are built for durability in extreme climates and optimized for ease of use on farms and ranches.
Material Handling
- Airport Bins
- Storage Containers
Engineered for strength and mobility, these are used in logistics, aviation, and warehousing applications.
Custom Products
- Open Top Tanks
- Spill Trays
- Rain Barrels
Flexahopper provides customization options to meet niche requirements across multiple industries, using 3D design and in-house tooling.
Market Focus and Clients
Flexahopper primarily serves:
- Agricultural supply chains across Canada and the northern United States
- Municipalities and environmental service providers
- OEMs (Original Equipment Manufacturers) seeking custom-molded components
- Industrial clients requiring chemical and water storage solutions
The company has built long-standing relationships with equipment dealers, distributors, and end-users across North America.
Capabilities
- Rotational Molding Expertise – Complex hollow-body parts up to 12 feet in diameter
- Custom Tooling and In-House Engineering – CAD/CAM-driven product development
- Reinforced Product Options – Includes double-wall tanks and heavy-duty plastic resins
- Bulk Production Capacity – High-volume production with short lead times
Flexahopper uses only certified food-grade and chemical-resistant polyethylene materials, ensuring long product life and regulatory compliance.
Financial and Operational Strength
While the company remains privately held and does not publicly disclose financials, its longevity and product diversity suggest a stable business model. Flexahopper has continually reinvested in its facilities, including:
- The addition of new rotomolding machines for large-scale production
- Expansion of warehouse and logistics support to meet growing regional demand
Flexahopper has also partnered with multiple B2B marketplaces and distributors to broaden its reach beyond Alberta.
Certifications and Quality Compliance
Flexahopper Plastics adheres to high standards of manufacturing, including:
- ISO 9001 quality management practices
- CSA and NSF compliant materials where applicable
- Products meeting Canadian environmental containment regulations for chemical and water storage
Their focus on product longevity and sustainability has made them a preferred choice in industries demanding compliance and safety assurance.
Sustainability and Innovation
The company has introduced several initiatives to enhance its environmental responsibility:
- Use of recycled plastic materials in non-critical applications
- Energy-efficient molding systems
- Lifecycle product tracking to improve recycling outcomes
Flexahopper is also known for its commitment to local manufacturing, supporting Canadian suppliers and workforce development in Alberta.
Notable Achievements
- Over five decades of continuous operation in the plastics manufacturing sector
- Supplier to major agricultural equipment manufacturers and environmental contractors
- Developed a strong custom design division, fulfilling complex client specifications on time and within budget
Flexahopper Plastics Ltd. continues to lead with innovation, customer focus, and durable product solutions in the custom rotational molding space, backed by a legacy of performance and adaptability.