FlexLink Systems, Inc. is a global leader in factory automation and material handling solutions, specializing in advanced conveyor systems and robotic palletizing technologies. Based in Allentown, Pennsylvania, and operating as part of the Coesia Group, FlexLink serves manufacturing industries across more than 60 countries through a combination of local expertise and global integration capabilities.
Company Overview
Established in 1980 in Sweden and now a key division under the Italian industrial automation conglomerate Coesia, FlexLink has grown into a premier solutions provider for efficient production flows. FlexLink Systems, Inc. represents the North American operations, delivering design, engineering, and support for U.S., Canadian, and Mexican manufacturers.
Product Portfolio
FlexLink offers a wide range of modular and automated conveyor and handling systems tailored to various industries including food, pharmaceuticals, electronics, automotive, and consumer goods.
Key Products
- Plastic Chain Conveyors: X65, X85, X180, X300 series
- Modular Belt Conveyors: WL and WLX series, designed for high hygiene environments
- Puck Handling Systems: Used for orientation and spacing of irregular products
- Pallet Conveyors: Including X45 and X85 platforms for high-speed production lines
- Spiral Conveyors: Vertical space optimization with seamless product flow
- Wedge Conveyors: For vertical transport in compact spaces
- PCB Handling Systems: For electronics manufacturing lines
- Robotic Palletizing Systems:
- RC12 Collaborative Palletizer: Small-footprint cobot palletizer
- RI20 Robotic Palletizing Cell: High-performance automated solution for heavy or multi-line operations
FlexLink systems are known for their modularity, scalability, and clean design, reducing integration costs and maintenance downtime.
Market Focus and Clients
FlexLink serves major global manufacturing brands, offering standardized platforms and custom-engineered solutions. Key client sectors include:
- Pharmaceutical and Medical Devices
- Food and Beverage Processing
- Electronics Assembly
- Automotive Component Manufacturing
- Personal Care and Cosmetics
FlexLink’s clients include multinational manufacturers such as Nestlé, Procter & Gamble, Johnson & Johnson, and Bosch.
Capabilities and Engineering Strength
- System Design and Simulation Tools: Including FlexLink Design Tool for 3D modeling and throughput simulation
- Turnkey Solutions: From conceptual design to commissioning
- Factory Automation Integration: Seamless integration with robotic arms, vision systems, and IIoT frameworks
- 24/7 Global Support Network: Through Coesia’s international presence
FlexLink’s engineering teams support lean manufacturing and continuous improvement through line balancing and ergonomic workflow enhancements.
Financials and Operational Footprint
As part of Coesia, FlexLink benefits from significant investment in R&D and global supply chain capabilities:
- Over €1.9 billion in annual revenues (Coesia Group, 2022)
- Operations in over 30 production and service sites globally
- Direct sales and service offices in over 25 countries
Though FlexLink's specific revenue is not separately disclosed, it constitutes a major division within Coesia's industrial automation segment.
Export and Shipment Activity
FlexLink products are shipped worldwide, with significant export volume from both European and North American manufacturing hubs:
- Standard modules are exported under HS codes 8428.33 and 8428.90
- FlexLink Systems, Inc. regularly ships robotic and conveyor solutions to clients in the United States, Mexico, Brazil, Germany, and Japan
- Average shipment value ranges from $50,000 to $300,000, depending on system complexity
Logistics are managed through FlexLink’s ERP-integrated system with predictive parts and maintenance supply.
Certifications and Compliance
FlexLink maintains compliance with key international and industry-specific standards:
- ISO 9001 certified quality systems
- CE marked and UL listed components
- FDA and USDA compliance for food and pharma equipment
- Collaborative robot safety standards under ISO/TS 15066 for palletizing systems
FlexLink also integrates OEE optimization tools and predictive maintenance sensors to meet Industry 4.0 requirements.
Innovation and Sustainability
- Energy-Efficient Drive Systems: Up to 50% energy savings with intelligent motor control
- Clean Design for Hygiene: Especially in WLX belt systems for food and healthcare sectors
- Modular Product Lifecycle: Designed for easy reconfiguration and reuse
FlexLink invests in digital twin technology and remote support platforms for reduced commissioning times and improved customer service.
Notable Achievements
- Over 40 years of automation leadership in material handling
- RC12 Collaborative Palletizer awarded for innovation in cobot integration
- Key automation partner for global FMCG leaders
- Sustainability program implemented across product development and supply chain
FlexLink Systems, Inc. continues to drive innovation in lean production automation with cutting-edge modular systems, helping manufacturers around the world optimize throughput, efficiency, and flexibility in increasingly dynamic market environments.