IUS Equipments Pvt. Ltd., headquartered in Navi Mumbai, India, is a leading manufacturer and exporter of high-precision pharmaceutical process equipment and automation systems. With a strong foothold in sterile process engineering, IUS delivers customized turnkey solutions for clean utilities, hygienic fluid handling, and automation, making it a strategic partner for pharmaceutical, biotechnology, and personal care industries globally.
Company Overview
Established with a vision to bridge the gap between standard equipment and GMP-compliant, process-specific systems, IUS Equipments provides advanced solutions for pharmaceutical processing, high-purity water generation, CIP/SIP, pigging, and fluid transfer systems. The company operates under the brand name Esteril, reflecting its core expertise in sterilization-grade process systems.
Core Business and Offerings
Pharmaceutical Process Equipment
- Reactors and Mixing Vessels: Designed for sterile and non-sterile applications with jacketed/limpet coil configurations
- Sterile Holding Vessels: Electropolished, jacketed vessels for WFI and injectable-grade liquids
- Customized Fermenters and Formulation Vessels
Water Systems
- USP Grade Purified Water Generation Systems
- High-Purity Water Storage & Distribution Systems
- WFI Distribution Loops
Pigging Systems
- Manual and Automated Pigging Systems: Designed to recover 99%+ of valuable product from process lines
- Applications in ointment, syrup, cream, and viscous product transfers
CIP/SIP Systems
- Clean-in-Place Systems: Multi-loop CIP for reactors, tanks, and filling lines
- Sterilize-in-Place Systems: Fully automated, steam-based SIP solutions with integrated SCADA control
Sanitary Fittings and Components
- Pipes, Bends, Tees, Diaphragm Valves, Sample Valves
- Electropolished components with Ra < 0.4 µm
Automation & Control Systems
- PLC-SCADA Integration
- Batch Control and Recipe Management
- 21 CFR Part 11 Compliant Automation
Custom Design Solutions
- Modular skid-based units for bioreactors, solution prep units, buffer tanks, and more
Specialization and USP
Key differentiators:
- Sterile Engineering Focus: All systems built to meet cGMP and GAMP 5 standards
- End-to-End Capabilities: Concept, design, fabrication, validation, and documentation
- Skid-Mounted Modular Systems: Faster commissioning, ease of integration
- Global Quality Standards: Ra < 0.4 µm surface finish, orbital welding, and automated validation
- Water Recovery & Sustainability: Systems with recovery ratios up to 95%
IUS has integrated auto drain systems, steam barrier loops, and fail-safe automation into all critical process equipment to ensure consistent product quality and sterile integrity.
Financial & Export Insights
- Exported to 12+ countries, including USA, UAE, Bangladesh, Sri Lanka, South Africa, Kenya, and Vietnam
- Annual turnover growth at 18% CAGR over the past five years
- Typical project size ranges from INR 25 lakhs to INR 3 crores
- More than 350 installations globally, including projects for WHO-GMP, USFDA, and EU-GMP compliant facilities
Certifications and Compliances
All systems adhere to:
- GMP, cGMP and GAMP 5 Guidelines
- ASME BPE Standards
- US FDA 21 CFR Part 11 Compliance (Automation)
- ISO 9001:2015 Certification
- DQ/IQ/OQ/PQ documentation as per validation protocols
Target Market and Capabilities
Served sectors:
- Pharmaceuticals (injectables, oral solids, topicals, creams)
- Biotech (media and buffer prep, fermenters)
- Cosmetics and personal care (lotions, gels, sanitizers)
- Nutraceuticals and functional foods
Manufacturing capabilities include:
- Advanced fabrication facility in Navi Mumbai
- In-house automation lab
- Electropolishing and passivation stations
- 3D CAD, SolidWorks, and SCADA engineering design
- FAT, SAT, and validation testing capabilities
Customer Testimonials
“The purified water generation and distribution system delivered by IUS met all validation and regulatory requirements for our injectable facility.”
— Engineering Head, USFDA-approved Pharma Plant, Hyderabad
“Their pigging system reduced product losses in our lotion line by 98% and helped save over ₹12 lakhs annually.”
— Plant Manager, FMCG Skincare Division, India
Recognitions and Industry Participation
IUS Equipments has participated in:
- CPhI India
- PharmaTech Expo
- India Pharma
- Asia Pharma Expo (Bangladesh)
They have been featured in Express Pharma, PharmaBiz, and recognized by EEPC India for export-oriented excellence in process equipment.
Conclusion
IUS Equipments Pvt. Ltd. stands out as a specialized partner for pharmaceutical and bioprocess industries, offering integrated, compliant, and customized sterile process systems. Through innovative engineering, automation, and commitment to quality, IUS continues to support the growth and compliance needs of pharmaceutical manufacturers across India and the world.
