Nexgen Drying Systems Pvt. Ltd., based in Pune, India, is a specialized manufacturer and exporter of advanced drying, hygiene, and food processing equipment. With a focus on energy efficiency, process automation, and hygiene excellence, Nexgen has established itself as a trusted partner for companies across the food, beverage, pharmaceutical, and industrial sectors.
Core Business
Nexgen Drying Systems Pvt. Ltd. provides innovative solutions for drying, surface treatment, food processing, and hygiene management. The company’s equipment is engineered to deliver high performance while optimizing operational energy usage and enhancing product quality.
Product and Service Offerings
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Air Knife Drying Systems:
- Bottle Drying Systems
- Pouch Drying Systems
- Can Drying Systems
- Customized solutions for irregularly shaped containers and multi-format lines
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Industrial Dryers:
- Drying Tunnels: For food, pharma, and packaging industries
- Crate Drying Systems: Automated drying after crate washing
- Vegetable Drying Systems: Tailored for minimal nutrient loss and energy efficiency
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Food Processing Equipment:
- Vegetable Cutting Machines: High-capacity slicers and dicers
- Cashew Peeling Machines: Precision peeling to reduce wastage
- Custard Apple Pulper Machines: Specialized for high-yield extraction
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Hygiene Solutions:
- Modular Hygiene Stations: Hand washing, sanitization, and shoe sole cleaning units
- Surface Treatment Systems: Conveyorized surface disinfectant systems
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Material Handling Equipment:
Each system is available in customizable modules, compatible with existing production environments.
Specialisation and Core USP
Nexgen’s core specialization includes:
- Air Knife Technology: High-velocity, low-energy air drying replacing conventional heat-based dryers
- Modular system design enabling easy retrofit and expansion
- Food-grade material use (SS304/SS316) and hygienic design principles
- Energy efficiency: Systems designed to achieve up to 40% energy savings compared to conventional dryers
- Turnkey project execution from design to commissioning for new processing or packaging lines
Their drying solutions reduce cycle times, increase shelf life, and enhance production line speed without compromising hygiene standards.
Financials
Though Nexgen is a privately held firm and does not disclose financial figures, industry estimates suggest:
- Annual revenue between INR 15–25 crore
- Export share at approximately 35–40% of total sales
- Steady revenue growth driven by demand from food & beverage, personal care, and pharma sectors
Their success is reinforced by strong repeat business and expansion into neighboring Southeast Asian markets.
Shipments and Export Records
Trade data indicates:
- Regular exports to UAE, Saudi Arabia, Sri Lanka, Kenya, and Bangladesh
- Equipment shipment values ranging between USD 5,000 to USD 50,000, depending on system complexity
- Exported drying tunnels and hygiene stations to food processors and beverage bottlers internationally
Nexgen's strategic focus on modularity and energy efficiency has made it a popular choice among emerging and mid-sized companies globally.
Target Market
Nexgen serves a wide range of industries, including:
- Food and Beverage Processing
- Pharmaceutical and Nutraceutical Manufacturing
- Personal Care and Home Care Products
- Industrial Component Manufacturing
- Agriculture Produce Handling and Processing
Their equipment is favored by companies aiming to automate critical hygiene and drying processes while maintaining compliance and reducing operational costs.
Capabilities
- In-house R&D for air dynamics and hygiene system innovations
- Advanced sheet metal fabrication, CNC machining, and assembly facility in Pune
- Full cycle services from requirement analysis, 3D design, manufacturing, installation, and after-sales support
- SCADA/PLC integration for intelligent operation and real-time diagnostics
- Continuous innovation programs for energy-saving technologies
Nexgen also offers pilot system development and testing for specialized customer requirements.
Certifications and Compliance Records
- ISO 9001:2015 Certified Quality Management System
- CE compliant equipment for European markets
- FSSAI and HACCP aligned hygienic design principles
- GMP-compatible designs for pharma and food applications
- Electrical panels compliant with IEC and BIS standards
All equipment is built with full documentation support for quality audits and compliance checks.
Customer Testimonials
Real-world feedback highlights:
- “The air knife drying system improved our bottle drying line output by 30% with less energy consumption.”
- “Nexgen’s crate washer and dryer helped us reduce microbial load significantly, aligning with global hygiene norms.”
- “Very professional service and support, from design stage to commissioning.”
Video demonstrations and case study testimonials are featured on their official YouTube and LinkedIn channels.
Major Achievements
- Over 800 systems installed across India and international markets
- Recognized for pioneering air knife drying technology adoption in India’s food and beverage sector
- Preferred partner for hygiene solutions in large QSR supply chains
- Regular exhibitors at:
- India Foodex
- PackPlus
- Drink Technology India (DTI)
- Strong OEM partnerships with equipment integrators and project consultants
Nexgen Drying Systems Pvt. Ltd. continues to drive operational efficiency and hygiene advancements in critical industries, offering smart, sustainable, and scalable solutions to meet the demands of a global marketplace.
