Nexgen Hygiene Systems Pvt. Ltd., headquartered in Pune, India, is a leading manufacturer and exporter of specialized hygiene stations, food processing machines, air knife drying systems, and material handling equipment. With over two decades of industry experience, Nexgen has established a strong presence across India and international markets, delivering innovative, energy-efficient, and hygiene-centric solutions.
Core Business
Nexgen Hygiene Systems focuses on engineering and manufacturing state-of-the-art hygiene management solutions and food processing equipment that are critical to industries such as food and beverage, pharmaceuticals, healthcare, and hospitality. Their offerings prioritize hygiene, operational efficiency, and regulatory compliance.
Product and Service Offerings
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Hygiene Stations:
- Modular Hygiene Stations: Integrated systems for hand washing, sanitization, and shoe sole cleaning
- Hand Wash Basins: Touch-free operation for high hygiene environments
- Hand Disinfection Units: Sensor-based and manual systems
- Shoe Sole Cleaning Machines: Automatic boot and shoe sanitizing solutions
- Exit Turnstiles: Access control linked with hygiene compliance
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Food Processing Machines:
- Vegetable Cutting Machines
- Garlic and Onion Peeling Machines
- Cashew Processing Machines
- Custard Apple Pulper Machines
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Air Knife Drying Systems:
- Bottle Drying Systems
- Pouch Drying Systems
- Can Drying Systems
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Material Handling Equipment:
- Crate Washers: High-pressure cleaning systems for returnable packaging
- Conveyors: Modular belt, roller, and customized handling lines
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Commercial Kitchen Equipment:
- Ginger Washing and Peeling Machines
- Vegetable Washers
These products are modular, easily integrable, and designed for easy sanitation and maintenance.
Specialisation and Core USP
Nexgen’s unique strengths include:
- All-in-One Hygiene Stations with integrated hand and shoe sanitization and controlled access via turnstiles
- Energy-efficient air knife systems reducing drying times by up to 40% over conventional methods
- Customizable modular designs suitable for new facilities and retrofits
- Food-grade stainless steel (SS304/316) construction ensuring compliance with global hygiene norms
- Automation and sensor-based systems that minimize human contact and enhance compliance tracking
Nexgen’s expertise helps clients meet stringent international food safety and pharma regulations while improving operational workflow.
Financials
Although Nexgen Hygiene Systems Pvt. Ltd. does not disclose financials publicly, industry estimates indicate:
- Annual turnover between INR 20–30 crore
- Export revenues account for approximately 30–35% of total sales
- Steady year-over-year growth driven by food processing, healthcare, and QSR sector expansion
Their customer base continues to grow across India, Middle East, and Southeast Asia.
Shipments and Export Records
Trade data and internal reports show:
- Frequent exports to UAE, Saudi Arabia, Kenya, Bangladesh, and Sri Lanka
- Equipment shipment values ranging from USD 5,000 to USD 80,000 depending on machine type and customization
- Exported hygiene stations to multinational food plants, large-scale bakeries, and meat processors
Strong after-sales service and commissioning support enhance their international market penetration.
Target Market
Nexgen serves a wide variety of industries:
- Food and Beverage Processing Units
- Pharmaceutical and Healthcare Facilities
- Hospitality Sector and Central Kitchens
- Agriculture and Fresh Produce Processing
- Industrial Manufacturing Plants
Their solutions are suitable for any facility where stringent hygiene and sanitation standards are a regulatory or operational necessity.
Capabilities
- In-house design, fabrication, and automation engineering
- Advanced CNC machining, laser cutting, and stainless steel fabrication capabilities
- R&D capabilities for developing customized hygiene and food processing solutions
- Dedicated project management teams for large installations
- Remote diagnostics and IoT-ready hygiene stations for real-time monitoring
Nexgen’s complete lifecycle service includes feasibility analysis, installation, commissioning, training, and after-sales support.
Certifications and Compliance Records
- ISO 9001:2015 Certified Quality Systems
- CE Certification for export markets
- FSSAI and HACCP aligned hygienic designs
- Compliance with GMP norms for pharmaceutical applications
- Electrical and mechanical safety standards as per BIS and IEC
Equipment is supplied with full quality assurance documentation and validation protocols.
Customer Testimonials
Client feedback from across industries highlights:
- “Their hygiene stations have significantly improved compliance in our food manufacturing unit.”
- “Very durable and easy-to-maintain drying systems that reduced line downtime.”
- “The all-in-one hygiene solutions ensured our plant met global audit standards effortlessly.”
Demonstration videos and real-world case studies are shared through their LinkedIn profile and YouTube channel.
Major Achievements
- Over 1,000 hygiene and processing systems installed globally
- Preferred supplier to multinational food, beverage, and pharma companies in India and overseas
- Technology partnerships with integrators and facility management companies
- Participation in key industry exhibitions like:
- India Foodex
- PackPlus
- ProPak India
- Medicall Expo
- Recognized contributor to hygiene management advancements during pandemic operations for food and healthcare sectors
Nexgen Hygiene Systems Pvt. Ltd. continues to drive innovations in hygiene automation, food processing efficiency, and sustainable facility management, delivering solutions that combine safety, performance, and regulatory excellence.
