Product Offerings
Products:
Liquid Dosing Systems: Batch Dosing, Continuous Dosing, Mixing, Sprayers, Coating
Powder Dosing Systems: Batch Dosing, Continuous Dosing, Mixing, Coating, Powder Sprayers
PLP Liquid Systems SRL, headquartered in Lugagnano Val d’Arda, Italy, is a specialized engineering and manufacturing company focused on liquid and powder dosing technologies for the animal nutrition, food processing, and industrial sectors. Founded by Marco Prati, PLP Systems is recognized for its high-precision dosing systems and automation solutions that optimize feed manufacturing, additive application, and product coating processes.
Core Business
PLP Systems designs, manufactures, and installs customized dosing systems for both liquid and powdered ingredients. These systems are widely used in feed mills, premix plants, and pet food production facilities. The company’s core business revolves around automation-driven precision and traceability, helping clients reduce additive wastage, ensure batch consistency, and enhance feed safety.
Product and Service Offerings
PLP’s comprehensive product line is divided into two main categories:
Liquid Dosing Systems
- Batch Dosing Systems: Accurate dosing for liquid feed additives into mixers or premix tanks.
- Continuous Dosing Systems: High-flow dosing for inline or real-time additive application.
- Mixing Units: Homogenization of multiple liquid components before application.
- Sprayers: Nozzle-based application units for even surface distribution.
- Coating Systems: Used for post-pellet application of liquid additives such as enzymes, organic acids, and fats.
Powder Dosing Systems
- Batch Dosing Units: For integrating powdered additives into mixers with high precision.
- Continuous Feeders: Designed for real-time inline dosing of powders into production flows.
- Mixers and Powder Sprayers: For uniform distribution of micro-ingredients or functional powders.
All systems are supported with programmable logic controllers (PLCs), SCADA interfaces, and Industry 4.0-ready automation, providing full traceability and integration into existing plant systems.
Specialisation and Core USP
PLP Systems’ unique value lies in its custom engineering capabilities and modular design philosophy, enabling bespoke solutions adapted to each plant’s layout and production process. Key strengths include:
- ±0.1% dosing accuracy, reducing over-application and improving cost efficiency.
- Multi-line and multi-tank configurations for high-capacity facilities.
- Integration of IoT-based monitoring and automated flushing systems to ensure hygiene and reduce cross-contamination.
- Expertise in applying thermosensitive additives without degradation during the process.
Their systems support a wide variety of liquid and powdered additives including amino acids, organic acids, essential oils, enzymes, fats, and minerals.
Financials
While PLP Liquid Systems SRL is a privately owned entity and does not disclose public financial statements, industry estimates suggest:
- Annual revenue in the range of €5–7 million as of 2023.
- Revenue growth averaging 15% CAGR over the past five years due to increased demand for automation in feed manufacturing.
- Major sales from projects across Europe, Asia, and South America.
The company’s profitability is driven by repeat orders, long-term service contracts, and growing market penetration in emerging markets.
Shipment and Export Records
Based on shipment data from global trade platforms:
- Over 500 custom dosing systems delivered globally from 2020 to 2024.
- Equipment shipped under HS Codes 847982 (Mixing, Dosing, Spraying Equipment) and 842121 (Liquid Filters and Machines).
- Key export destinations include Vietnam, Brazil, India, Poland, Spain, and Turkey.
- PLP maintains partnerships with integrators and OEMs for installation and after-sales services.
Target Markets
PLP Systems primarily serves:
- Animal Feed Manufacturers
- Premix and Additive Producers
- Pet Food Manufacturers
- Food and Chemical Processing Plants
Its clients range from multinational feed integrators to local premix plants seeking to scale their production with automation.
Capabilities
- Custom Engineering and CAD Design
- On-site Commissioning and Operator Training
- Remote Diagnostics and IoT-enabled Maintenance
- In-house Software Development for automation logic and traceability
- Global Support Network through partners and agents in over 25 countries
Each system is factory-tested and validated before delivery, ensuring high reliability and minimal commissioning time.
Certifications and Compliance
PLP Systems ensures strict compliance with European and international standards:
- CE Marking for machinery safety and electrical compliance
- ISO 9001 Quality Management
- ATEX-compliant systems for dust and vapor safety zones
- Use of food-grade materials and certified metering components
- Compliance with EU feed safety and traceability regulations
Customer Testimonials
A leading European integrator reports:
"PLP’s liquid dosing and coating system cut our enzyme overuse by 20%. The consistency and traceability features are unmatched. Remote support is responsive and knowledgeable."
From a Vietnamese feed manufacturer:
"Their powder dosing units helped us automate micro-ingredient inclusion with precision and eliminated our manual error margins. Installation was smooth and efficient."
Major Achievements
- Delivered systems to over 30 countries across five continents.
- Recognized as a technology partner by major global premix and feed companies.
- Featured at Victam Asia, EuroTier, and FIGAN for its innovative engineering.
- Developed custom spray-coating units used in top-tier aquafeed and pet food plants.
- Launched new remote management software suite in 2023 for real-time system diagnostics.
PLP Liquid Systems SRL continues to shape the future of feed and ingredient dosing with tailor-made automation systems that combine engineering precision, production efficiency, and data-driven traceability.