PolyConversions, Inc., headquartered in Champaign, Illinois, is a U.S.-based manufacturer of advanced personal protective equipment (PPE) designed for demanding industrial, healthcare, food processing, and sanitation environments. For over 20 years, PolyConversions has been at the forefront of developing sustainable, reusable, and high-performance protective apparel under the flagship brands VR®, PolyWear®, and PolyWog™.
Core Business and Product Portfolio
PolyConversions specializes in non-woven and polymer-based protective wear that delivers safety, durability, and environmental responsibility. Their product line is engineered to exceed regulatory standards for PPE performance, while also addressing industry needs for cost-effectiveness and reduced environmental impact.
Key product categories include:
-
VR® Gowns:
- Reusable, fluid-resistant, impervious gowns made from proprietary polymer fabrics
- Designed for use in healthcare, food processing, and industrial sanitation
-
VR® Aprons:
- Chemical- and fat-resistant aprons for food and meat processing, janitorial, and industrial use
-
VR® Sleeves & Sleeve Gloves:
- Reusable, protective armwear with high tensile strength for splash protection and abrasion resistance
-
VR® Boot & Shoe Covers:
- Comfortable, waterproof footwear protection designed for wet and hygienic processing areas
-
VR® Rainwear:
- Lightweight, durable rainwear jackets and pants for all-weather protection in outdoor work environments
-
VR® Jump Suit:
- Full-body protective garments for high-risk applications
-
PolyWear® Disposable Gowns:
- Single-use, polyethylene gowns offering barrier protection in healthcare and sanitation
-
PolyWog™ Wipes:
- Industrial-grade, no-rinse wipes for cleaning surfaces contaminated with fats, oils, and grease
Each product line is designed with user safety, durability, and ease of donning in mind, catering to both high-frequency use environments and disposable PPE needs.
Specialization and Unique Value Proposition
PolyConversions distinguishes itself through its commitment to:
- Sustainability: Offers an eco-friendly alternative to PVC and latex PPE products by using proprietary polymer blends that are recyclable and reusable
- Compliance & Safety: All products meet or exceed USDA, FDA, OSHA, and HACCP safety standards
- Cost Efficiency: Reusable products lower per-use costs over time while reducing solid waste
- Made in the USA: All manufacturing is done domestically, ensuring quality control and supply chain reliability
The company’s VR® line of reusable protective apparel offers up to 50+ uses per item, drastically reducing costs and waste compared to traditional disposable gear.
Financials and Market Reach
PolyConversions operates in a niche but essential sector of the PPE industry, with the global PPE market estimated to exceed USD 112 billion by 2025. The company’s business spans across:
- North America
- South America
- Europe
- Asia-Pacific
While privately held and not disclosing revenues publicly, PolyConversions has reported significant year-over-year growth, especially during and after the COVID-19 pandemic, when demand for reusable, high-performance PPE surged across industries.
Key industry verticals served:
- Meat and poultry processing
- Healthcare and hospitals
- Pharmaceutical manufacturing
- Janitorial and sanitation services
- Chemical handling and industrial maintenance
Target Market
PolyConversions provides protective gear to:
- Large-scale food processing companies including USDA-inspected facilities
- Hospitals and healthcare systems seeking sustainable PPE solutions
- Sanitation contractors and industrial maintenance firms
- Global PPE distributors and government procurement programs
- Private label and OEM contract clients
The firm’s products are suitable for any enterprise requiring consistent, reliable PPE with options for both disposable and reusable use cases.
Capabilities
- Advanced Polymer Engineering: Proprietary blends designed for flexibility, strength, and chemical resistance
- In-House Manufacturing: Domestic production lines ensure agile supply and quality assurance
- Compliance Documentation: Certificates available for FDA, USDA, CE, and OSHA standards
- Customization: Color, sizing, and design flexibility for private label programs
PolyConversions also supports clients with training materials, use protocols, and ROI analyses to justify switching from disposables to reusable PPE.
Certifications and Compliance
- USDA Approved: For use in food processing environments
- FDA Compliant: For direct-contact food safety
- OSHA Compliant: Meets worker protection standards
- CE Certification: Select products certified for European Union markets
- HACCP Aligned: Suitable for HACCP-regulated processing environments
These standards provide buyers with peace of mind regarding compliance, worker safety, and global market acceptance.
Customer Testimonials
“Switching to VR® reusable gowns has not only saved us money but significantly reduced our environmental impact.”
— Safety Manager, National Poultry Processor
“PolyCo’s products are exceptionally durable and easy to clean. Their team has helped us transition from disposables without disruption.”
— Procurement Lead, Food Service Supply Chain
Major Achievements
- Developed VR® Technology, a leading alternative to PVC-based protective apparel
- Supplied reusable PPE to major U.S. food processors and international distributors
- Recognized for sustainable innovations at Pack Expo and International Production & Processing Expo (IPPE)
- Created one of the first U.S.-manufactured recyclable PPE lines for the food industry
PolyConversions, Inc. continues to lead in sustainable protective apparel innovation, offering forward-thinking PPE solutions that align performance, compliance, and environmental responsibility for global industries.
