Product Offerings
Product Categories:
IT & Software
Products:
Automation Platforms: FLX Automation Platform, SMX Hand-Add System, CNX Data Integrator, Process Controls: Receiving, Routing, Grinding, Batching, Pelleting, Load Out, Extrusion
Repete Corporation, headquartered in Sussex, Wisconsin, United States, is a global leader in industrial automation systems tailored for the feed and agri-food production industries. With over 50 years of experience, Repete provides fully integrated, end-to-end automation platforms and process control systems that optimize production, ensure traceability, and enable precision in complex manufacturing environments.
Core Business
Repete specializes in the design and deployment of automated control systems for feed mills, pet food plants, premix operations, aquaculture facilities, and food production plants. Its core offerings include:
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Automation Platforms:
- FLX Automation Platform: A flexible, scalable solution enabling plant-wide automation across diverse production lines.
- SMX Hand-Add System: Manages manual additions with integrated validation to eliminate dosing errors and ensure traceability.
- CNX Data Integrator: Connects operational systems with enterprise platforms for real-time analytics and process transparency.
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Process Controls:
- Receiving and Routing Systems: Automates inbound material handling with real-time tracking.
- Grinding and Batching: Delivers precise formulation control, optimized sequencing, and inventory reconciliation.
- Pelleting and Extrusion: Controls quality and energy efficiency during the transformation of raw materials into feed.
- Load Out Systems: Coordinates dispatch and verification, ensuring accurate, error-free delivery documentation.
These modular components are designed to interoperate seamlessly, allowing manufacturers to transition from partial to full plant automation at scale.
Specialization and Unique Selling Proposition
Repete’s competitive advantage lies in its:
- Proprietary automation architecture, enabling precision, speed, and compliance in batch manufacturing environments.
- End-to-end traceability solutions, ensuring FSMA (Food Safety Modernization Act) and feed safety compliance globally.
- Built-in intelligence modules, leveraging advanced sequencing and real-time diagnostics.
- Industry-specific software engineering, tailored for agri-food, feed, and pet food manufacturing.
Repete systems are built with cybersecurity and uptime resiliency as core design principles, enabling clients to safeguard production and protect data integrity.
Financials and Market Reach
Repete Corporation is a privately held company and does not publicly disclose financials. However, market indicators suggest:
- Automation systems deployed in over 35 countries
- Hundreds of installations worldwide in feed mills and food production plants
- Primary markets include the United States, Canada, Mexico, Brazil, Western Europe, and Southeast Asia
The FLX and SMX platforms are increasingly adopted in multi-site manufacturing organizations, enabling cross-plant performance monitoring and centralized oversight.
Shipment and Deployment Records
- Over 400 fully automated plants powered by Repete systems globally
- Deployed in both greenfield and brownfield projects
- Implementation timelines ranging from 3 to 12 months, depending on system complexity
- Documented 99.5% uptime across supported installations, validated by customer case studies
Repete’s long-term service agreements and remote diagnostics tools enable rapid post-installation support and upgradeability.
Target Market
Repete serves a niche but critical segment of industrial manufacturing:
- Animal feed producers
- Pet food manufacturers
- Premix and additive blenders
- Aquaculture feed mills
- Food ingredient processors
Clients range from regional operators to global Fortune 500 agribusinesses seeking precision manufacturing and regulatory compliance.
Capabilities
- In-house software development team for platform customization
- Dedicated implementation engineers for onsite and remote system integration
- 24/7 global support infrastructure
- Training modules for plant staff and technical teams
- Remote monitoring tools for diagnostics and predictive maintenance
Repete also offers compliance consultancy to help clients meet international feed safety and traceability regulations, such as FSMA, GMP+, and HACCP.
Certifications and Compliance
Repete adheres to globally recognized manufacturing and safety standards:
- UL Listed control panels
- NFPA and IEC compliant system designs
- Meets FSMA and FDA traceability mandates
- Supports GMP+ and HACCP frameworks for feed and food safety
Their platforms are developed in alignment with ISA-88 standards for batch control and ISA-95 for enterprise integration.
Customer Testimonials
Repete clients consistently cite:
- Increased throughput and reduced downtime
- Consistent recipe control and minimized product variance
- Improved inventory visibility and traceable documentation
- Quick ROI from automation deployment
Manufacturers report double-digit improvements in production efficiency and significant labor savings, especially in hand-add and batching operations.
Major Achievements
- Deployed automation at one of the largest feed plants in Latin America
- Partnered with leading agri-tech firms to integrate IoT and cloud analytics
- Introduced Repete University, a training program for partners and clients
- Recognized for innovation by Feed & Grain Magazine and American Feed Industry Association (AFIA)
Repete Corporation continues to shape the future of feed and food manufacturing automation by combining domain expertise, robust engineering, and customer-focused solutions that deliver tangible business value.