Foam Equipment & Consulting Co. (FE&C) is a leading U.S.-based distributor and engineering consultant specializing in foam manufacturing equipment, molding machinery, recycling systems, and process integration. Located in Earth City, Missouri, the company has been a trusted supplier to North American foam manufacturers for over 40 years, representing some of the world’s top brands in foam processing technologies.
Company Overview
Founded in 1981, FE&C delivers cutting-edge solutions for the expanded polystyrene (EPS), expanded polypropylene (EPP), and other specialty foam markets. The company supports clients through a combination of equipment distribution, consulting services, system integration, and ongoing technical support.
Product Portfolio
FE&C’s product line includes a broad range of molding, recycling, and processing equipment from leading global manufacturers:
Teubert Molding Machines
- Unimat Series Machines – Flexible, high-efficiency shape molding systems
- TVZ Series Machines – Vertical format foam molding
- TransTec Series Machines – For complex molded components
- EPP Sun Visor Machines
- Lost Foam Systems – Including pre-expanders and molding tools
- Insulation Board Machinery
Foam Recycling Equipment (Heger)
- Tiger Series – EPS compactors
- Lion Series – PE and PP compactors
- Grinding Systems – For coarse and fine applications
- Silo Systems
- Dedusting and Mixing Systems
Injection and Fill Systems
- Nymphius Injectors and Fill Guns – For high-precision foam injection processes
Dewatering Systems
- Heger Crocodile Screw Dewatering Technology – Designed for wet EPS recycling, reducing volume and moisture content
EPRO Machinery
- Shape Molding Machines
- Pre-Expanders
- Block Molds
- Cutting Equipment
This portfolio enables FE&C to serve multiple industries, including automotive, construction, insulation, packaging, and aerospace.
Market Focus and Clients
FE&C supplies:
- Foam packaging manufacturers
- Automotive suppliers
- Insulation board producers
- Recycling facilities
- OEMs integrating foam components
The company’s clientele spans across the United States, Canada, and Mexico, with system installations in hundreds of facilities.
Capabilities and Technical Services
- Consulting and System Design
- Installation and Commissioning
- Custom Configuration and Integration
- Training and Process Optimization
- Aftermarket Support and Spare Parts
Their engineering staff works closely with manufacturers to ensure systems are tailored for energy efficiency, throughput, and cost control.
Strategic Brand Partnerships
FE&C represents several leading international brands:
- Teubert (Germany) – Premium EPS/EPP molding machinery
- Heger (Germany) – Foam recycling and compaction solutions
- Nymphius (Germany) – Foam fill guns and injection systems
- EPRO (Korea) – Cost-effective shape molding and block systems
These strategic alliances allow FE&C to offer flexible, proven solutions for all scales of production.
Compliance and Quality Standards
All equipment and processes meet North American safety and compliance standards, including:
- OSHA-compliant safety systems
- UL/CSA electrical standards
- Energy efficiency optimization per industry guidelines
Many systems are equipped with Industry 4.0 integration capabilities, enabling remote monitoring, data collection, and performance analytics.
Sustainability and Recycling Initiatives
FE&C is at the forefront of foam recycling technologies, particularly with Heger systems:
- Up to 90% volume reduction of EPS waste
- Closed-loop recycling systems for PE and PP foams
- Integrated dedusting and silo systems to prepare materials for reuse or resale
These solutions support sustainable manufacturing goals and regulatory compliance in environmentally sensitive markets.
Notable Achievements
- Over 40 years of continuous operation in North America
- Completed system installations in over 300 foam production facilities
- Supported major U.S. automotive tier suppliers with EPP molding lines
- Played a key role in expanding North America’s EPS and EPP recycling infrastructure
Foam Equipment & Consulting Co. continues to set the industry standard for foam production and recycling technology by delivering customized, efficient, and reliable solutions backed by decades of expertise and world-class engineering partnerships.
