Polysto Group BV, headquartered in Lokeren, Belgium, is Europe’s leading manufacturer of hygienic wall protection systems and sanitary building components designed for food processing, pharmaceutical, cleanroom, and healthcare environments. With a reputation built on durability, innovation, and hygiene-focused engineering, Polysto’s solutions are deployed in over 100 countries and trusted by global brands for contamination control and impact resistance.
Core Business
Polysto specializes in the development, manufacturing, and distribution of pre-formed hygienic kerbs, wall protection panels, skirtings, and stainless steel barriers. Their proprietary CleanRock® technology and seamless integration systems are engineered for harsh wash-down conditions and environments requiring stringent hygiene standards.
The company offers turnkey solutions and collaborates with architects, contractors, and plant managers to deliver fully compliant, easy-to-install systems for high-care environments.
Product and Service Offerings
Hygienic Wall Protection Systems
- CleanRock® Kerbs: Polymer concrete-based kerbs offering high mechanical and chemical resistance.
- Coved Skirtings: Seamless transitions between floor and wall to eliminate dirt traps.
- Wall Protection Panels: Pre-fabricated polymer concrete panels for high-impact zones.
Hygienic Wall and Ceiling Panels
- CleanSheet FRP Panels: Fiberglass-reinforced plastic panels designed for smooth, non-porous finishes ideal for cleanrooms, cold stores, and production areas.
Hygienic Doors and Windows
- Impact-Resistant Doors and Frames: Built for frequent cleaning and chemical exposure.
- Flush-Fitting Windows: Double-glazed, sealed windows for contamination-free visibility.
Stainless Steel Barriers and Bollards
- Concrete-Filled Safety Posts and Rails: Protect walls and doors from forklift and trolley impacts.
- Custom Protection Systems: Designed per site layout to reduce infrastructure damage and maintenance.
Hygienic LED Lighting
- Cleanroom-Grade Light Fixtures: Moisture-resistant and dustproof luminaires for HACCP zones.
Specialisation and Core USP
Polysto’s core differentiators lie in:
- CleanRock® Technology: A mineral resin composite that outperforms traditional concrete in chemical resistance, water impermeability, and strength.
- Pre-Formed Elements: Delivered ready-to-install, minimizing site preparation and installation time.
- HACCP and GMP Compliance: Designed to meet the most rigorous hygiene standards.
- Seamless Integration: Compatible with resin, PU, epoxy, and tile flooring systems.
Their solutions have been tested in high-abrasion areas like meat processing plants, dairy plants, pharmaceutical filling zones, and cleanrooms with Class 1–10,000 classifications.
Financials
As a privately held company, Polysto Group does not publish financial data, but industry sources and export data suggest:
- Estimated revenue of €15–20 million annually as of 2023.
- Annual growth of 10–12% CAGR, driven by rising hygiene compliance standards in food and pharma sectors.
- More than 80% of revenue generated through international exports and project installations.
Shipment and Export Records
According to trade data from Volza and customs shipment logs:
- Over 2,000 export consignments delivered globally between 2020–2024.
- Shipped under HS Codes:
- 681091 – Building materials based on concrete and resin composites
- 730890 – Steel protection systems
- Primary export destinations:
- Germany, United Kingdom, United States, UAE, India, South Africa, Australia
- Polysto’s distribution network includes over 60 certified local installers and global logistics partners.
Target Markets
Polysto serves sectors requiring high hygiene and mechanical durability:
- Food & Beverage Processing Plants
- Meat, Poultry, and Dairy Factories
- Pharmaceutical & Biotechnology Cleanrooms
- Cold Storage and Distribution Centers
- Hospitals and Laboratories
Its customers include leading multinational food brands, pharma manufacturers, and industrial real estate developers.
Capabilities
- In-house R&D and Manufacturing in Lokeren with CNC and polymer molding capabilities
- 3D BIM Object Library for integration into architectural planning
- Turnkey Project Support: From design consultation to onsite technical supervision
- Compliance Consulting for EU and FDA standards
- After-Sales Services: Maintenance packages, installation audits, and replacement parts
Certifications and Compliance
Polysto ensures international compliance through:
- ISO 9001 Certified Production
- EU CE Marking
- REACH and RoHS Compliance
- Conformity to HACCP, GMP, and FDA guidelines
- Materials tested for:
- Chemical Resistance (EN 13529)
- Water Absorption (ASTM C140)
- Impact Strength (ISO 179)
All products are accompanied by material datasheets, fire safety certificates, and hygienic test reports.
Customer Testimonials
From a European dairy processor:
"Polysto CleanRock® kerbs have been in service for over five years with zero cracks or water ingress. Our audit scores improved thanks to seamless skirting and easy-to-clean surfaces."
From a pharmaceutical cleanroom designer in the UAE:
"We selected Polysto for a Class 10,000 cleanroom build due to their HACCP-grade profiles and FRP panel consistency. Their team provided full technical support from start to finish."
Major Achievements
- Installed in over 2,500 food and pharma facilities worldwide.
- Selected as a preferred supplier by Nestlé, Arla, Pfizer, Danone, GSK, and others.
- Pioneered the CleanRock® polymer concrete system now replicated by industry competitors.
- Participated in Anuga FoodTec, CPHI Worldwide, and Gulfood Manufacturing expos.
- Released BIM-ready design resources for architects and engineers in 2022.
Polysto Group BV continues to lead the sanitary construction material sector through engineering excellence, material innovation, and global hygiene compliance.
